Induction Hardening Machines

Features: 

• IGBT module and soft switching inverting technologies are as in the production of the generator, higher reliability can be do.
• Small and portable, compared with SCR controlled machine only 1/10 working space is needed. 
• High efficiency to save energy, high efficiency and power far can be maintained 
• The generator is adaptable in a large frequency range from 1KHz to 20KHz, installation can be done very easily according to our manual. 
• 100%duty cycle, continuous working ability at maximum power. 
• Constant power or constant voltage control mode. 
• Display of output power, output frequency, and output voltage.

Application: 

• Hitech induction heating machines are wildly used in heat treatment, bonding, brazing, welding, forging, melting and heat fitting solutions in many fields like medical device, auto parts, metalwork, Machinery equipment Industry, electronics and electrical industry, Metal industry and Packaging industry, Cable wire, Foundry metal. Tube pipe, ect. The main applications are as following. 
• Parts surface heating treatment, parts surface hardening, tempering, annealing, etc. 
• Metal brazing, high-frequency brazing, pan bottom brazing, tool head brazing, copper brazing, lead-free soldering, vacuum fusion, etc. 
• Forging, shaping, warm bending, high frequency shrinkage fitting, heat enveloping, heat sealing, metal desiccating, nut inserting, rotor inserting, ect 
• Precious metals melting. 
• Dry resin, resin coating, warm resin forming, shrinkage fitting & Extraction ect.

Vantages Condition: 

• Fast Cycle Times -With induction heating technology, heat is produced instantly and directly within the part being heated. 
• Accurate Heat Zones -Through the development of an induction coil combined with the specification of the proper power and frequency, the can isolate or pinpoint a heat-zone, small or large without affecting surrounding areas. 
• Consistent and Repeatable - Due to the development of Solid-State power supplies, the heating pattern produced by a given induction coil will be consistent from day to day, month to month.

The company also makes available high quality Portable Induction Hardening Machine. The range of Portable Induction Hardening Machine made available by us is designed as per the latest trends in the market. Our range of Portable Induction Hardening Machine is instilled with the features of durability and low maintenance. The company makes Portable Induction Hardening Machine at competitive prices.

Product Description :

• IGBT module and soft switching inverting technologies used, as in the production of the generator for higher reliability
• Small and portable, compared with SCR controlled machine only 1/10 working space required
• High efficiency to save energy, high efficiency and power far can be maintained
• The generator is adaptable in a large frequency range from 1 KHz to 20 KHz
• Installation can be done very easily according to our manual
• 100%duty cycle, continuous working ability at maximum power
• Constant power or constant voltage control mode. 
• Display of output power, output frequency, and output voltage

Applications :

• Used in heat treatment, bonding, brazing, welding, forging, melting and heat fitting solutions in many fields like medical device, auto parts, metalwork, Machinery equipment Industry, electronics and electrical industry, Metal industry and Packaging industry, Cable wire, Foundry metal, Tube pipe, etc.
• Parts surface heating treatment, parts surface hardening, tempering, annealing, etc.
• Metal brazing, high-frequency brazing, pan bottom brazing, tool head brazing, copper brazing, lead-free soldering, vacuum fusion, etc. 
• Forging, shaping, warm bending, high frequency shrinkage fitting, heat enveloping, heat sealing, metal desiccating, nut inserting, rotor inserting, etc.
• Precious metals melting
• Dry resin, resin coating, warm resin forming, shrinkage fitting & Extraction, etc.

Vantages Condition :

• Fast Cycle Times -With induction heating technology, heat is produced instantly and directly within the part being heated
• Accurate Heat Zones -Through the development of an induction coil combined with the specification of the proper power and frequency, the can isolate or pinpoint a heat-zone, small or large without affecting surrounding areas
• Consistent and Repeatable - Due to the development of Solid-State power supplies, the heating pattern produced by a given induction coil will be consistent from day to day, month to month.

The company also makes available well-designed Horizontal Induction Hardening Machine. The range of Horizontal Induction Hardening Machine offered by us is designed as per the latest trends in the market. Our range of Horizontal Induction Hardening Machine is competitively priced and very durable. We make sure that Horizontal Induction Hardening Machine offered by us is resistant to damages and early wear and tear. This machine is specially recommended for fast production and less rejection. Fast online tempering is also available in this machine.

Product Description :
Mechanical Sannner :

• 200-1000 mm horizontal mechanical scanner with AC drive and AC motor.
• S.S. Rollers.
• Both Manual and Auto functions available.
• The whole sequence of operation is programmed in PLC and , Heat ON time, Quench ON time , tempering time etc.
  Cooling water and Quench water pressure gauges are mounted in front to view by operator
• Fabrication sheet cover (Aluminum, ) 16 gauge
• Wire (MAKE : fenolax/kanlinga) T
• emperature meter (MAKE :SLECTRON).
• R.Y.B Indicator, Digital Voltmeter(MAKE: SLECTRON),Tower Light.

Distilled Water Re-circulation system suitable for all type Power Supplies & Induction Coils.

• Pump (MAKE: Crompton).
• Heat exchanger (MAKE: S.S Plate type)
• Complete pipe lines and valves.
• Water reservoir tank .(MAKE : Sintex)
• Necessary instruments & gauges.

PLC (MAKE : Omron)with HMI (MAKE :Omron) Controlled Single station component heating system.

• PLC & HMI based electrical control panel with Switch gears.
• All outputs are driven by Relays (MAKE : Omron)
• X / Y slide arrangements for Inductor movements.

Induction Heating Power Supply Unit (IGBT version,)

• 100% Solid State Design, IGBT base(MAKE :Infineon/Eupec)
• Low Electric Noise
• Fast Response
• Over temp. protection, water flow fail protection ,over current and over voltage protection.
• Highly Reliable and Efficient Voltage source inverter
• Operating voltage 3 phase /50 Hz (Input voltage 415V)
• Transformation Ratio Available tapping in primary as well as secondary
• Simple and field proven control circuits,Compact, modular design

Quench Water Re-circulation system suitable for induction heating system

• Pump (MAKE: Crompton) with the piping & valve arrangements.
• Pipe lines and valves.
• Quench tank.(S.S)
• Quench Assembly Settings
• Quench manifold and quench barrel.
• Necessary instruments & gauges .

The company is a highly acclaimed Manufacturer, Supplier and Service Provider of Vertical Induction Hardening Machines. The Vertical Induction Hardening Machine is a complete machine with mechanical scanner, cooling system and power source as well as other things. Online tempering and dual station facilities are also available in the Vertical Induction Hardening Machines along with the other features.

Product Description :
Mechanical Scannner

• 500-3000 mm vertical mechanical scanner with AC drive and AC motor
• S.S. spindle center
• Both manual and auto functions available
• The whole sequence of operation is programmed in PLC and, Heat on time, quench on time, tempering time etc.
• Cooling water and quench water pressure gauges are mounted in front to view by operator
• Fabrication sheet cover (Aluminum) 16 gauge
• Wire (Make : Fenolax/Kanlinga)
• Temperature meter (Make: Slectron).
• R.Y.B indicator, digital voltmeter (Make: Slectron), tower light.

Distilled Water Re-circulation system suitable for all type Power Supplies & Induction Coils.

• Pump (Make: Crompton)
• Heat exchanger (Make: S.S Plate type)
• Complete pipe lines and valves
• Water reservoir tank (Make: Sintex)
• Necessary instruments & gauges

PLC (MAKE: Omron) with HMI (Make: Omron) Controlled Single station component heating system.

• PLC & HMI based electrical control panel with switch gears
• All outputs are driven by relays (Make: Omron)
• X/Y slide arrangements for inductor movements

Induction Heating Power Supply Unit (IGBT version)

• 100% solid state design, IGBT base (Make: Infineon/Eupec)
• Low electric noise
• Fast response
• Over temperature protection, water flow fail protection, over current and over voltage protection
• Highly reliable and efficient voltage source inverter
• Operating voltage 3 phase/50 Hz (Input voltage 415V)
• Transformation ratio available tapping in primary as well as secondary
• Simple and field proven control circuits
• Compact modular design

Quench Water Re-circulation system suitable for induction heating system.

• Pump (Make: Crompton) with the piping & valve arrangements
• Pipe lines and valves
• Quench tank (S.S)
• Quench assembly settings
• Quench manifold and quench barrel
• Necessary instruments & gauges